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Solutions for Tough Drilling

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Steel

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PDC Cutters
Secondary Cutting
Gage Protection
Hardfacing
Nozzles
ERC Substrates

Matrix

View
PDC Cutters
Secondary Cutting
Gage Protection
Synthetic Diamond
Grit
Nozzles
ERC Substrates

Roller Cone

View
Main Inserts
Gage Protection
Nozzles
Shirttail protection

Impregnated
Diamond

View
Synthetic Diamond
Grit
PDC Cutters
Gage Protection
DIS Inserts
Impact
Abrasion/Thermal
Assured

PDC Cutters Impact

Features

  • Coarse multi-modal diamond composition
  • Substrate metallurgy to suit application
  • Chamfer geometry to suit application requirements
  • Can be provided leached, unleached or polished

Benefits

  • Coarse grain structures provide improved impact resistance
  • Cutters can be provided with either standard or erosion/corrosion resistant carbide substrates
  • Cutters can be provided with a variety of chamfer geometries to provide enhanced efficiency or improved impact resistance as required by the intended application
  • Removal of the Cobalt phase from the top layer of PCD improves the overall thermal resistance of the cutter. Polishing has been proven to improve the removal of cuttings from the cutting structure

PDC Cutters Abrasion/Thermal

Features

  • Multimodal, fracture resistant PCD composition
  • Substrate metallurgy to suit application
  • Chamfer geometry to suit application requirements
  • Can be provided leached, unleached or polished

Benefits

  • Multimodal grain structures ensure a mix of impact and thermo-mechanical wear resistance
  • Cutters can be provided with either standard or erosion/corrosion resistant carbide substrates
  • Cutters can be provided with a variety of chamfer geometries to provide enhanced efficiency or improved impact resistance as required by the intended application
  • Removal of the Cobalt phase from the top layer of PCD improves the overall thermal resistance of the cutter. Polishing has been proven to improve the removal of cuttings from the cutting structure

PDC Cutters Assured

Features

  • Cost effective multimodal feed designed for a broad range of applications
  • Chamfer selected to suit a broad range of requirements
  • Cost effective solution to Premium Cutters
  • Can be provided leached, unleached or polished

Benefits

  • The feed has been chosen to provide an acceptable balance between impact toughness and wear resistance to suit a variety of applications
  • Cutters can be provided with a variety of chamfer geometries to provide enhanced efficiency or improved impact resistance as required by the intended application
  • Assured cutters help to reduce the overall cost of the drill bit improving margins without sacrificing performance
  • Removal of the Cobalt phase from the top layer of PCD improves the overall thermal resistance of the cutter. Polishing has been proven to improve the removal of cuttings from the cutting structure
PDC/WC Inserts
DIS Inserts

Secondary Cutting PDC/WC Inserts

Features

  • Hemispherical PCD inserts
  • Available in a variety of diameters and heights

Benefits

  • Button inserts provide an effective means of controlling depth of cut and limiting torque fluctuations resulting in improved drilling efficiency.
  • We offer button inserts in a variety of heights and diameters making them suitable for a large range of bit sizes

Secondary Cutting DIS Inserts

Features

  • Functionally graded synthetic diamond impregnated inserts
  • Brazeable inserts allow for repair

Benefits

  • Provides consistent properties throughout the life of the component
  • Enables the user to braze the component into a drill bit, and provides a better quality of braze joint
  • Ensures that the component is compatible and can be fully integrated into the matrix or impregnated diamond bit
PDC & WC Inserts

Gage Protection PDC & WC Inserts

Features

  • Cost effective PCD and WC inserts suitable for wear part applications
  • Format Flexibility - can be provided in different shapes and dimensions

Benefits

  • Cost effective brazable and press fit components with all the wear resistant benefits of PCD, or the toughness of Tungsten Carbide
  • Suitable for use on the gage pads of all common bit sizes
LMC

Hardfacing LMC

Features

  • Impact Resistant properties for applications suffering more vibration
  • Abrasion properties for applications containing high percentage of Silica

Benefits

  • Erosion/corrosion resistant coating suitable for Steel drill bit bodies and downhole tools which require a coating with improved toughness
  • Erosion/corrosion resistant coating suitable for Steel drill bit bodies and downhole tools which require a coating with improved abrasion resistance
Standard
ERC
Gradient

Nozzles Standard Carbide

Features

  • Can be provided to the customers design

Benefits

  • Manufactured to customer drawings and specifications

Nozzles ERC

Features

  • Can be provided to the customers design
  • Dual purpose erosion/corrosion resistance

Benefits

  • Manufactured to customer drawings and specifications
  • Suitable for more corrosion/erosion prone environments, resulting in lower material loss, improved utilisation

Nozzles Gradient Carbide

Features

  • Can be provided to the customers design
  • Tougher Carbide composition protects the thread from damage in use

Benefits

  • Manufactured to customer drawings and specifications
  • WC nozzle with functionally graded properties providing tougher threads

ERC Substrates

Features

  • Dual purpose erosion/corrosion resistance
  • Can be provided to the customers specification

Benefits

  • Suitable for more corrosion/erosion prone environments, resulting in lower material loss and improved utilisation
  • Manufactured to customer drawings and specifications
Impact
Abrasion/Thermal
Assured

PDC Cutters Impact

Features

  • Coarse multi-modal diamond composition
  • Substrate metallurgy to suit application
  • Chamfer geometry to suit application requirements
  • Can be provided leached or unleached

Benefits

  • Coarse grain structures provide improved impact resistance
  • Cutters can be provided with either standard or erosion/corrosion resistant carbide substrates
  • Cutters can be provided with a variety of chamfer geometries to provide enhanced efficiency or improved impact resistance as required by the intended application
  • Removal of the Cobalt phase from the top layer of PCD improves the overall thermal resistance of the cutter. Polishing has been proven to improve the removal of cuttings from the cutting structure

PDC Cutters Abrasion/Thermal

Features

  • Multimodal, Fracture resistant PCD composition
  • Substrate metallurgy to suit application
  • Chamfer geometry to suit application requirements
  • Can be provided leached or unleached

Benefits

  • Multimodal grain structures ensure a mix of impact and thermo-mechanical wear resistance
  • Cutters can be provided with either standard or erosion/corrosion resistant carbide substrates
  • Cutters can be provided with a variety of chamfer geometries to provide enhanced efficiency or improved impact resistance as required by the intended application
  • Removal of the Cobalt phase from the top layer of PCD improves the overall thermal resistance of the cutter. Polishing has been proven to improve the removal of cuttings from the cutting structure

PDC Cutters Assured

Features

  • Cost effective multimodal feed designed for a broad range of applications
  • Chamfer selected to suit a broad range of requirements
  • Cost effective solution to Premium Cutters
  • Can be provided leached or unleached

Benefits

  • The feed has been chosen to provide an acceptable balance between Impact toughness and wear resistance to suit a variety of applications
  • Cutters can be provided with a variety of chamfer geometries to provide enhanced efficiency or improved impact resistance as required by the intended application
  • Assured cutters help to reduce the overall cost of the drill bit improving margins without sacrificing performance
  • Removal of the Cobalt phase from the top layer of PCD improves the overall thermal resistance of the cutter. Polishing has been proven to improve the removal of cuttings from the cutting structure
PDC/WC Inserts
DIS Inserts

Secondary Cutting PDC/WC Inserts

Features

  • Hemispherical PCD inserts
  • Available in a variety of diameters and heights

Benefits

  • Button inserts provide an effective means of controlling depth of cut and limiting torque fluctuations resulting in improved drilling efficiency.
  • We offer button inserts in a variety of heights and diameters making them suitable for a large range of bit sizes

Secondary Cutting DIS Inserts

Features

  • Functionally graded synthetic diamond impregnated inserts
  • Brazeable inserts allow for repair

Benefits

  • Provides consistent properties throughout the life of the component
  • Enables the user to braze the component into a drill bit, and provides a better quality of braze joint
  • Ensures that the component is compatible and can be fully integrated into the matrix or impregnated diamond bit
PDC & WC Inserts

Gage Protection PDC & WC Inserts

Features

  • Cost effective PCD and WC inserts suitable for wear part application
  • Format Flexibility - can be provided in different shapes and dimensions

Benefits

  • Cost effective brazable components with all the wear resistant benefits of PCD, or the toughness of Tungsten Carbide
  • Suitable for use on the gage pds of all common bit sizes
Uncoated
Coated
Encapsulated

Synthetic Diamond Grit Uncoated

Features

  • Uniform, blocky shape and high surface purity
  • Controlled breakdown mechanism with self-sharpening effect
  • Excellent bond retention
  • Available in a wide range of sizes

Benefits

  • Enables good distribution and consistent performance throughout the material
  • Improved durability and consistent performance through the controlled breakdown of the grit
  • Durability and performance benefits through the improved retention of grit
  • Different combinations of sizes can be provided and tailored to the specific application requirements

Synthetic Diamond Grit Coated

Features

  • Uniform, blocky shape with surface coating matched to customers sintering metallurgy
  • Controlled breakdown mechanism with self-sharpening effect
  • Improved bond retention compared to uncoated
  • Available in a wide range of sizes

Benefits

  • Coatings ensure better protection for the grains during the sintering process and improved retention of the grains in use, due to the combined mechanical and chemical bond
  • Improved durability and consistent performance through the controlled breakdown of the grit
  • Durability and performance benefits through the improved retention of grit
  • Different combinations of sizes can be provided and tailored to the specific application requirements

Synthetic Diamond Grit Encapsulated

Features

  • Uniform distribution of diamond grains throughout workpiece
  • Encapsulation material can be provided to customers specification

Benefits

  • Eliminates agglomeration of diamond grit ensuring an even distribution for optimal durability
  • Ensures that the evenly distributed grit is compatible with the customers particular metallurgical requirements
Standard
ERC
Gradient

Nozzles Standard Carbide

Features

  • Can be provided to the customers design

Benefits

  • Manufactured to customer drawings and specifications

Nozzles ERC

Features

  • Can be provided to the customers design
  • Dual purpose erosion/corrosion resistance

Benefits

  • Manufactured to customer drawings and specifications
  • Suitable for more corrosion/erosion prone environments, resulting in lower material loss, improved utilisation

Nozzles Gradient Carbide

Features

  • Can be provided to the customers design
  • Tougher Carbide composition protects the thread from damage in use

Benefits

  • Manufactured to customer drawings and specifications
  • WC nozzle with functionally graded properties providing tougher threads.
ERC

ERC Substrates ERC

Features

  • Dual purpose erosion/corrosion resistance
  • Can be provided to customer specifications

Benefits

  • Suitable for more corrosion/erosion prone environments, resulting in lower material loss and improved utilisation
  • Manufactured to customer drawings and specifications
PDC
WC

Main Inserts PDC

Features

  • Functionally graded, multimodal diamond composition
  • Available in geometries from chisel to dome
  • Available in a variety of diameters and heights

Benefits

  • Provides the optimum balance between impact and wear resistance for the more demanding and abrasive applications
  • Provides the geometry and protrusion required by 5 Series through to 8 Series RC bits
  • Suitable for the most common RC bit diameters

Main Inserts WC

Features

  • Customer Specific Carbide Grades
  • Gradient Carbide
  • Available in Chisel to Dome geometries
  • Available in a variety of diameters and heights

Benefits

  • Our unique in-house carbide capability enables us to provide inserts in almost any carbide grade, and even specific customer requirements
  • These inserts have a hard surface and tough core to provide the optimal combination of wear resistance and toughness
  • Suitable for a wide range of drilling applications from Series 4 through to Series 6 Cutting structures
  • Suitable for the most common RC bit diameters
PDC Inserts

Gage Protection PDC Inserts

Features

  • Optimised PCD layer
  • Flexible design and manufacture

Benefits

  • Provides the optimum balance between impact toughness and abrasion resistance to protect the critical gage/heel areas of the cone
  • Cost effective solution suitable for the typical range of roller cone bit sizes.
Standard
ERC
Gradient

Nozzles Standard Carbide

Features

  • Can be provided to the customers design

Benefits

  • Manufactured to customer drawings and specifications

Nozzles ERC

Features

  • Can be provided to the customers design
  • Dual purpose erosion/corrosion resistance

Benefits

  • Our unique in-house carbide capability enables us to provide nozzles in any number of standard grades or manufactured to customer drawings and specifications
  • Suitable for more corrosion/erosion prone environments, resulting in lower material loss, improved utilisation

Nozzles Gradient Carbide

Features

  • Can be provided to the customers design
  • Tougher Carbide composition protects the thread from damage in use

Benefits

  • Manufactured to customer drawings and specifications
  • WC nozzle with functionally graded properties providing tougher threads.
LMC
PDC & WC Inserts

Shirttail protection LMC

Features

  • Impact Resistant properties for applications suffering more vibration
  • Abrasion properties for applications containing high percentage of Silica

Benefits

  • Erosion/corrosion resistant coating suitable protecting areas of the Shirt-tail which require improved toughness
  • Erosion/corrosion resistant coating suitable for protecting areas of the Shirt-tail which require improved abrasion resistance

Shirttail protection PDC & WC Inserts

Features

  • Hemispherical PCD or WC inserts
  • Available in a variety of diameters and heights

Benefits

  • Hemispherical inserts provide enhanced wear resistance for the shirttail, protecting the critical seals and and bearings.
  • We offer button inserts in a variety of heights and diameters making them suitable for a large range of bit sizes
Coated
Uncoated
Encapsulated

Synthetic Diamond Grit Coated

Features

  • Uniform, blocky shape and high surface purity
  • Controlled breakdown mechanism with self-sharpening effect
  • Excellent bond retention
  • Available in a wide range of sizes

Benefits

  • Enables good distribution and consistent performance throughout the material
  • Improved durability and consistent performance through the controlled breakdown of the grit
  • Durability and performance benefits through the improved retention of grit
  • Different combinations of sizes can be provided and tailored to the specific application requirements

Synthetic Diamond Grit Uncoated

Features

  • Uniform, blocky shape with surface coating matched to customers sintering metallurgy
  • Controlled breakdown mechanism with self-sharpening effect
  • Improved bond retention compared to uncoated
  • Available in a wide range of sizes

Benefits

  • Coatings ensure better protection for the grains during the sintering process and improved retention of the grains in use, due to the combined mechanical and chemical bond
  • Improved durability and consistent performance through the controlled breakdown of the grit
  • Durability and performance benefits through the improved retention of grit
  • Different combinations of sizes can be provided and tailored to the specific application requirements

Synthetic Diamond Grit Encapsulated

Features

  • Uniform distribution of diamond grains throughout workpiece
  • Encapsulation material can be provided to customers specification

Benefits

  • Eliminates agglomeration of diamond grit ensuring an even distribution for optimal durability
  • Ensures that the evenly distributed grit is compatible with the customers particular metallurgical requirements
Impact
Abrasion/Thermal

PDC Cutters Impact

Features

  • Coarse multi-modal diamond composition
  • Substrate metallurgy to suit application
  • Chamfer geometry to suit application requirements
  • Can be provided leached or unleached

Benefits

  • Coarse grain structures provide improved impact resistance
  • Cutters can be provided with either standard or erosion/corrosion resistant carbide substrates
  • Cutters can be provided with a variety of chamfer geometries to provide enhanced efficiency or improved impact resistance as required by the intended application
  • Removal of the Cobalt phase from the top layer of PCD improves the overall thermal resistance of the cutter. Polishing has been proven to improve the removal of cuttings from the cutting structure

PDC Cutters Abrasion/Thermal

Features

  • Multimodal, Fracture resistant PCD composition
  • Substrate metallurgy to suit application
  • Chamfer geometry to suit application requirements
  • Can be provided leached or unleached

Benefits

  • Multimodal grain structures ensure a mix of impact and thermo-mechanical wear resistance
  • Cutters can be provided with either standard or erosion/corrosion resistant carbide substrates
  • Cutters can be provided with a variety of chamfer geometries to provide enhanced efficiency or improved impact resistance as required by the intended application
  • Removal of the Cobalt phase from the top layer of PCD improves the overall thermal resistance of the cutter. Polishing has been proven to improve the removal of cuttings from the cutting structure
PDC Inserts

Gage Protection PDC Inserts

Features

  • Cost effective PCD inserts suitable for wear part application
  • Format Flexibility - can be provided in different shapes and dimensions

Benefits

  • Cost effective brazable components with all the wear resistant benefits of PCD
  • Suitable for use on the gage pds of all common bit sizes
DIS Inserts

DIS Inserts DIS Inserts

Features

  • Functionally graded synthetic Diamond impregnated inserts
  • Brazeable inserts allow for repair

Benefits

  • Provides consistent properties throughout the life of the component
  • Enables the user to braze the component into a drill bit, and provides a better quality of braze joint
  • Ensures that the component is compatible and can be fully integrated into the matrix or impregnated diamond bit
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